Why pressure gauges need periodic calibration

Gauges drift. Here is what calibration checks and why it matters for safety and test records.

· Technical insight

In short: pressure gauges lose accuracy over time through wear, vibration, pulsation and over-pressure. Calibration compares a gauge against a reference at several points across its range and records the error, so you know whether the gauge can still be trusted.

What causes drift

The mechanism inside a gauge flexes every time pressure changes. Vibration, pressure spikes and temperature all add wear. The result is a reading that slowly moves away from the true pressure without any visible sign.

What calibration involves

  • Applying known pressures across the gauge's range, rising and falling
  • Recording the gauge reading at each point against the reference
  • Adjusting the gauge where possible, or rejecting it if it is out of tolerance
  • Issuing a record of the results

Why it matters

Operators make decisions from gauge readings, and test results are only as reliable as the gauge used to measure them. A calibrated gauge supports safe operation and gives test records that will stand up to inspection.

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